During the production process of Metal screen, a series of fine process steps are required to ensure its high quality and aesthetics. The following are the main processes in the production process of Metal screen:
Material selection and preparation:
Select suitable metal materials such as stainless steel, copper, aluminum, etc. to ensure the purity and quality of the materials.
Prepare plates or pipes of corresponding specifications and sizes according to design requirements.
Drafting and in-depth design:
According to customer needs or the designer's preliminary design, detailed drafting work is carried out.
In-depth design to determine the structure, size, splicing method, etc. of the screen.
Cutting and hollowing:
Use a laser cutting machine to accurately cut the plate to obtain the required shape and size.
For the parts that need to be hollowed out, a specific pattern or design is achieved through the laser hollowing cutting process.
Welding process:
According to the structure and design of the screen, spot welding or full welding (seamless welding) of the pipe is performed.
Spot welding is suitable for parts that are far away or difficult to polish, and full welding is suitable for occasions where seamless effects are required.
Grinding and polishing:
After welding, the screen is polished to remove welding marks and uneven parts.
Use polishing process to smooth the surface, so that the screen has a better appearance and touch.
Coloring process:
Metal screen is colored by electroplating or vacuum ion plating process.
Electroplating process is often used to make stainless steel, copper and aluminum products in new Chinese decoration, while vacuum ion plating is often used to color stainless steel welding products.
Surface treatment:
According to needs, the screen is treated with various surface processes such as wire drawing, mirror, satin, snowflake sand, etc.
Spray anti-fingerprint oil to improve the corrosion resistance and aesthetics of the screen.
Quality inspection:
Carry out comprehensive quality inspection on the completed Metal screen, including size, structure, appearance and other aspects.
Ensure that the screen meets the design requirements and customer expectations.
Packaging and transportation:
Use appropriate packaging materials to package the Metal screen to prevent damage during transportation.
Ensure that the screen can be delivered to the customer safely and intact.
Through the fine processing of the above process steps, the Metal screen not only has a beautiful appearance and high-quality performance, but also can meet the personalized needs of customers.
